Guides/Paving Stones & Slabs

Paving Stones & Slabs

A driveway or patio laid in block paving is a long-term investment. Learn about sub-base construction, frost depth, drainage and laying patterns — so the work lasts 30+ years.

Calculate materials →📖 ~7 min read

Materials & Applications

TypeThicknessApplicationApprox. cost
Concrete block paving60 mmPatio, path, garden£20–50/m²
Concrete block paving80 mmDriveway (car)£25–60/m²
Concrete block paving100–120 mmDriveway (heavy traffic)£35–80/m²
Natural stone (granite setts)40–80 mmPrestigious, premium finish£60–180/m²
Concrete flags / slabs50–70 mmPatio, path£30–90/m²
Slate flags20–40 mmPatio, entrance£40–120/m²

Costs are indicative for materials only, excluding VAT and labour.

Construction Layers

A correctly built layer structure is essential for frost resistance and long-term stability. Getting this wrong is the most common cause of settlement and frost heave.

Paving units (60–120 mm)Bedding layer — crushed sand/grit (30–50 mm)Sub-base — crushed stone (100–200 mm)Capping / fill layer — hardcore (150–300 mm)Formation / subgrade
LayerMaterialThicknessPurpose
Paving unitsConcrete / natural stone60–120 mmWearing surface
Bedding layerSharp / grit sand (0/4 mm)30 mm target / 20–40 mmFine levelling — never exceed 40 mm
Sub-baseCrushed stone MOT Type 1 (0/32–0/63 mm)150–300 mm (use dependent)Load distribution and drainage
Capping / fillHardcore 20–120 mm (Type 1)150–250 mm (heavy traffic)Frost-free zone, load spread
Existing subgradeRemove if poor bearing capacity
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The bedding layer must NOT be pre-compacted — it is screeded level only. Compaction happens after all paving units are laid, using a plate compactor run across the entire surface with a rubber sole plate.
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Do NOT lay geotextile membrane directly under the bedding layer. The paving units need to key down into the sand; a membrane between them prevents this and causes rocking and movement.

Layer thickness by use

UsePaving thicknessSub-baseTotal excavation
Path / patio (foot traffic)40–60 mm100–150 mm20–25 cm
Driveway (private car)60–80 mm150–200 mm25–35 cm
Parking / heavy traffic80+ mm200–300 mm35–50 cm

Bedding layer (30 mm) and paving thickness are in addition to the sub-base figures. Paving units thinner than 50 mm are not suitable for any trafficked surface.

Frost Depth & Sizing

The combined thickness of sub-base and capping layers must exceed the local frost depth for your region. Always use non-frost-susceptible (granular) materials throughout.

Climate zoneTypical frost depthRecommended total depth
Mild coastal (e.g. SW England, Atlantic coast)0–15 cm20–30 cm total
Temperate lowland (central / northern UK, NW Europe)15–30 cm30–45 cm total
Cold continental (northern / eastern Europe)60–100 cm70–110 cm total
Subarctic inland (Scandinavia, northern Canada)100–200 cm110–200 cm total
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These are indicative figures. Local ground conditions, aspect and drainage all affect frost susceptibility. Consult a geotechnical engineer or local building control for site-specific requirements on large or commercial projects.

Laying Patterns

The pattern affects aesthetics, interlock strength and waste percentage.

Running bond — good interlock and attractive appearance

PatternWasteInterlockDifficulty
Stretcher bond5–7%ModerateEasy
Running bond (half-brick)5–8%GoodEasy–Moderate
Herringbone (45°)10–15%ExcellentModerate–Advanced
Herringbone (90°)8–12%ExcellentModerate
Random / crazy paving10–20%GoodAdvanced

Drainage & Falls

Fall away from the building
Minimum 1:50 (2 cm per metre) away from any wall or foundation. Prevents water being directed towards the structure.
Fall towards a drain
Towards a channel drain or gully: minimum 1:80 (1.25 cm/m). For collecting surfaces: 1:50.
Edge restraints
Prevents the bedding layer from spreading laterally under load. Concrete or granite kerbs set on concrete haunching or compacted sub-base.
Channel drain
Along low edges and at the foot of garage ramps. Minimum DN100 for residential driveways.
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Block paving is not watertight — water passes through the joints into the bedding layer. Drainage MUST occur within the sub-base and be directed away from the construction. If the subgrade is clay or silty soil, a perimeter drain is essential.

Joints & Jointing Sand

Jointing sand locks the paving units together and transfers horizontal forces between them.

Jointing sand typeApplicationConsumption
Standard kiln-dried sharp sand (0–2 mm)Traditional, cheapest~5–7 kg/m²
Polymeric / resin jointing sandWeed-resistant, sets hard~5–8 kg/m²
Hydraulic jointing mortarHeavy-duty / trafficked surfaces~6–9 kg/m²
Lime mortar pointingNatural stone, fixed joint~8–12 kg/m²
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Joint width for concrete block paving: 25 mm; max 3 mm recommended for tight patterns. Units with a chamfered edge can take a 58 mm joint. Natural stone is typically laid with 815 mm joints.
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Polymeric jointing sand must be applied to a completely dry surface. Rain within 24 hours of installation washes out the binders before they cure — always check the weather forecast before using polymeric sand.

Step by Step

Measure and mark the area with string lines and pegs. Calculate the required falls (minimum 2 cm/m away from the house). Order paving with at least 10% extra for cutting and waste.

Remember to allow for edge restraints around the full perimeter — these are ordered and priced separately.

Excavate to the correct depth (see frost depth table). Typical total excavation depth: 25–50 cm depending on climate zone and traffic loading.

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Remove all topsoil completely. Topsoil contains organic matter that decomposes and causes settlement.

Place and compact in layers of maximum 100150 mm — an 80 kg plate compactor cannot compact more than this in a single pass. At least 2 passes per layer.

The sub-base (crushed stone MOT Type 1) is placed on top and compacted to a firm, even surface. Check falls with a spirit level and straight-edge.

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Use only frost-non-susceptible material (MOT Type 1 crushed stone). Never use silt, clay or fine-grained sand in the sub-base — these are frost-susceptible. Allow ~15% extra material — compaction reduces volume.

Set kerbs or edging on compacted sub-base or concrete haunching. Edge restraints must be immovable and serve as the height reference for the finished surface.

Spread bedding (sharp / grit sand 0/4 mm) and screed to a level surface using screed rails. Target thickness: 30 mm — never exceed 40 mm. Do NOT pre-compact. Do NOT lay geotextile underneath.

Lay paving units from a corner or edge, working inward. Tamp each unit down into the bedding with a rubber mallet. Check levels with a straight-edge as you go.

Block paving: Compact the whole surface with a plate compactor (max 150 kg, fitted with a rubber sole plate). Make one pass lengthways, brush in jointing sand, one pass crossways. Repeat until all joints are filled.

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Large flags (>300×300 mm): do NOT use a plate compactor directly — risk of cracking. Bed flags by hand using a rubber mallet and straight-edge. If using a vibrating plate, use low frequency and a rubber sole plate only.

Finally water with a gentle spray. With polymeric sand: confirm the surface is dry and check the forecast for the next 24 hours before applying.

Maintenance

Top up joints after the first winter: Jointing sand always settles after the first frost cycle. Top up with fresh sand in spring — this is normal, not a defect.
Regular joint refilling: Jointing sand washes out over time. Refill with new sand every 3–5 years, or use polymeric sand to reduce maintenance frequency.
Sealing: Concrete block paving can be sealed with a silicone-based impregnator after laying and again after 12 months. Enhances colour and reduces algae growth.
Pressure washing: Avoid pressure washing directly into joints — it removes the sand. Use low-pressure rinsing or scrubbing with a stiff brush.
Staining and algae: Clean with a patio cleaner or algicide. Prevent regrowth with good drainage and by trimming overhanging plants.

Common Mistakes

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Frequently asked questions

What base depth is needed for pavers?

For patios and walkways: 4–6" compacted gravel base + 1" bedding sand. For driveways: 8–12" compacted gravel. Add 1–2" for pavers on top.

What slope should paved surfaces have?

Paved areas need at least ¼" per foot (2% grade) slope away from structures to ensure drainage and prevent water damage to foundations.

Do I need geotextile fabric under pavers?

Geotextile fabric between the subgrade and gravel base prevents mixing and improves drainage, especially in clay or silty soils. Highly recommended for most installations.

References

Quantities in this guide are indicative. Always check actual unit dimensions, joint width and base depth requirements with your supplier. Last reviewed: May 2026